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Battery Safety Testing

Lithium batteries, known for their low cost, high energy density, and eco-friendliness, align with sustainable development strategies. However, the quality of raw materials directly impacts every stage of lithium battery R&D, production, and iteration. Ensuring strict quality control and standardized testing at the raw material stage is crucial for lithium battery manufacturers to guarantee high product quality, ultimately providing safer usage experiences for households.

 

Service Background

With the continuous advancement of the "Dual Carbon" strategy, lithium battery technology has rapidly evolved. However, lithium batteries can experience thermal runaway when exposed to fire, potentially leading to explosions and fires. To support the high-quality development of the lithium battery industry, KEYS is equipped with a professional technical team and state-of-the-art testing equipment. We provide comprehensive safety assessments, including:

· Flame resistance testing for external battery protection.

· Thermal runaway resistance of lithium batteries.

· Fire and explosion hazard assessments for lithium batteries with thermal runaway capabilities.

 

Solutions

Batteries power essential electronic devices in our daily lives, from smartphones, laptops, and cameras to electric vehicles. The maturity of lithium battery technology has fueled rapid advancements in these industries.

In response to this growing demand, KEYS Battery Laboratory is equipped with advanced lithium-ion battery raw material testing equipment, offering professional testing solutions for universities, enterprises, and research institutions.

 

Testing Services

We provide testing for the following battery raw materials:

· Cathode materials

· Anode materials

· Electrolytes

· NMP (N-Methyl-2-pyrrolidone)

· Binders

· Separators

· Other auxiliary materials for lithium batteries

Consumer Battery Testing Standards

 

Region

Standard Code

Standard Name

Applicable Products

International

IEC 62133-1: 2017, IEC 62133-2: 2017

Safety requirements for portable sealed batteries and battery packs

Portable secondary lithium cells, portable secondary lithium batteries, power banks

ST/SG/AC.10/11/Rev.7 38.3

Lithium cell and battery testing

Lithium/Lithium-ion batteries

North America

UL 1642

Lithium cells

Portable secondary lithium cells

UL 2054, IEEE 1725, IEEE 1625

Consumer and commercial batteries

Portable secondary lithium batteries, mobile phone batteries, laptop batteries

UL 2056

Safety testing standard for power banks

Power banks

Europe

EN 62133-1: 2017, EN 62133-2: 2017

Safety requirements for portable sealed batteries and battery packs

Portable secondary lithium cells, portable secondary lithium batteries, power banks

Asia

GB 31241, KC 62133, CNS 15364, IS 16046, JIS C8712/8714, Annex 9

Safety requirements for lithium-ion batteries and battery packs used in portable electronic products

Portable secondary lithium cells, power banks

GB/T 35590, CQC 1134

General specifications for power banks used in IT and portable digital devices

Power banks

GB/T 18287, GB/T 18288, GB 31241, GB/T 28164, GB 8898, GB 4343

General specifications for lithium-ion batteries and battery packs used in mobile phones

Lithium batteries for cellular phones




Typical Consumer Battery Testing Items

No.

Test Name

No.

Test Name

1

Environmental Testing

11

Electric Testing

2

Low Pressure (Altitude Simulation)

12

Rated Capacity

3

Temperature Cycling

13

Discharge Performance

4

Thermal Abuse

14

Over Discharge

5

Mechanical Testing

15

High-Rate Charging

6

Vibration

16

External Short Circuit

7

Mechanical Shock

17

Endurance

8

Free Fall

18

Internal Resistance

9

Crush

19

Charge Retention and Recovery

10

Impact

20

Forced Internal Short Circuit (Cells)

 

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